As in my previous post, I said I needed to dremel out 'seams' and joins, as this wasn't done, and the parts didnt sit properly.

As you can see, above the face plates eye's I had to create the 'correct' line, 'dremelling' the fibreglass back to 2mm thick in a 1cm band.

I then had to do the same to the 'brow' to allow me to attach the 'seal' later on.

More to follow, inc cutting out eyes and teeth :D